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Electric Pallet Stackers for Unmanned Warehousing

Precision in Handling Sensitive Electrical Components

"While AGVs can be used in narrower aisles or to move smaller items, after pallet stacking, we still need stackers to pick up materials." "We've had incidents where inexperienced operators using traditional hydraulic stackers resulted in damaged goods, leading to losses to our company," said the factory manager of the technology company.

The Crucial Role of Precision in Handling Sensitive Electrical Components

Taiwan is a global leader in the semiconductor and electronics industries. Implementation of intelligent production management systems and AGV in warehousing emerges as the most efficient and reliable way to improve semiconductor operations and accelerate electronic factory development.  

When working with sensitive electrical equipment and components, precision is important. Each component must satisfy strict specifications, as even little deviations might cause significant process disruptions and customer delivery delays.

 

Electric Pallet Stackers | Material Handling Solutions

How can we move items and achieve unmanned feeding inspection and storage operations?  This time, Acepillar assists the top Taiwanese technology company by integrating the Electric cylinder and Precision ball screws into the Electric Pallet Stackers. When used in connection with the Warehouse Management System (DIAWMS). It addresses concerns such as consistent transportation, data collection, and labor reductions, delivering an automated warehousing system for electronic manufacturers.

Layout

 

The pain points​ and solution

Accuracy is essential for limiting damage to valuable materials.

The Electric Pallet Stackers provide precise control over the lifting mechanism, guaranteeing proper load placement. This enables efficient transportation and stacking of electrical components, as well as inventory and material mobility optimization. Additionally, it allows real-time access to information and data, increasing overall efficiency.

Traditional hydraulic stackers often leak oil, resulting in a messy factory environment.

Electric Pallet Stackers help to reduce air pollution by replacing high-polluting diesel engines. It eliminates hydraulic oil leakage problems, which leads to cheaper maintenance costs. This additionally ends up in an eco-friendly, zero-emission, and pollution-free operation.

Traditional hydraulic stackers require the master's skills.

Our system reduces the need for regular adjustments while also providing improved control over the lifting mechanism. This enables stacker operators to position loads accurately, minimizing production time and enhancing efficiency.

Finally, our strategy enables factories to meet their output targets more effectively.

Due to the warehouse's size, the cost of electricity is high.

Unmanned warehouse automation eliminates the need to activate lights inside the warehouse, which contributes to ESG energy saving efforts.

The factory' management mostly based on manual documentation

The Warehouse Management System (WMS) DIAWMS platform makes freight loading, storage, retrieval, and inventory management easier. This technology promotes information transparency and paperless management, which eventually improves warehouse efficiency

The benefits of electric pallet stackers have been demonstrated and are widely employed.

The use of stackers is not unusual, as they are an important part in material handling. The integration of intelligent factories with AGVs has become common practice with the growth of Industry 4.0 and the Internet of Things (IoT). Traditional hydraulic stackers, on the other hand, face maintenance and operation concerns, making precision impossible. As a result, they are not frequently used in electronics or semiconductor manufacturing.

"Although the initial setup cost is high, after discussions with various departments, we estimate that we can recover the cost through manpower savings in unmanned warehousing within two years," the customer said. It is considered to be a worthwhile investment."

Acepillar has over 40 years of market expertise and a strong reputation in the industry. International organizations have recognized us for our industry knowledge and capabilities gained via long-term collaboration with worldwide partners.  Contact us right immediately for experienced advice and design services.

We offer professional evaluations, site surveys, and planning.

Contact us
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Copyright © ACE PILLAR Co., Ltd.

  • Solution
    • Smart Manufacturing
    • Semiconductor process
    • Smart Energy
    • Smart Medical/ Food Manufacturing
    • AIoT
  • Products
    • Motion Control and Monitor
      • IPC
      • Motion Controller
      • CNC Controller
      • PLC
      • HMI
      • Ethernet Solution
      • Remote I/O
      • Static Eliminator
      • Sensor
      • Power Supplier
      • High-Precision Measurement
    • VFD and Servo Drives
      • VFDs and Smart Energy Saving
      • Elevator-Specific Variable Frequency Drive
      • Permanent-Magnet Synchronous Motor
      • Servo Motor
      • Linear Motor
      • DD Motor
      • Slide Module
      • Precision Positioning
    • Mechanical Transmission
      • Reducer
      • Coupling
      • Power Lock
      • Electromagnetic Clutch
      • Safety Brake
      • LED
      • Ball Screw / Linear Guide
      • Ball Bearing​​​​​​​ / Freebear
    • Pneumatic Fluid Components
      • F.R.L Combination
      • Solenoid Valve
      • Fluid Valve
      • Cylinder
      • Liquid Valve
      • Fitting
      • Vacuum Pump
      • Hydraulic
      • Flow Switch
      • Reed Switch
      • Others
    • Robotics and Machine Vision
      • Robotic Arm
      • Machine Vision
    • Strapping Machines and Other Equipment
      • TRANSPAK · A World-Class Strapping Machine Brand
      • Strapping Machine
      • Electric Servo Press
      • Smart Screwdriving System
    • Charging Pile & Energy
    • Software
  • Brand
  • Support
    • RMA
    • Technical Services
    • Warranty
    • Catalog
  • Sustainability Strategy
    • Foreword
      • President’s Message
      • ACE PILLAR's Introduction
      • Sustainable Development
      • Stakeholder Communication
    • Corporate Governance Operation
      • Governance
      • Legal Compliance and Code of Conduct
      • Risk Management
      • Financial Performance
      • Information Security
    • Business Partnership
      • Customer Commitment
      • Supplier Sustainability Management
    • Create Shared Value
      • Employee Overview
      • Learning and Development
      • Human Rights Management
      • Pursuing Happiness in the Workplace
      • Corporate Social Responsibility
    • Sustainable Environment
      • Climate Strategy and Carbon Management
      • Operational Environment Management
    • ESG Report
    • Stakeholder Questionnaire
  • How to Buy
    • Contact Us
    • E-commerce shop
  • About
    • About ACE PILLAR
    • History
    • Investors
    • Human Resources
  • Support
    • News
    • Locations
    • Catalog
  • Others
    • Internal Links
    • Privacy Policy
    • Contact Us
    • Newsletter
  • ACE PILLAR Subsidiary Website
    • Tianjin ACE PILLAR Co., Ltd.
    • Standard Technology Corp.
    • ACE Energy Co., Ltd.
    • BlueWalker GmbH
    • TRANSPAK EQUIPMENT CORPORATION
Language