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The Seamless Connection: Internet of Things in Manufacturing

The Seamless Connection: Internet of Things in Manufacturing

Integrating technologies such as the Internet of Things, big data, artificial intelligence, and automation allows us to achieve efficiency, and digitization.   Companies can improve efficiency and quality with flexible scheduling while also boosting transparency and collaborative efficiency in the supply chain through digitization. As a result, overall competitiveness rises.

Automation Implementation
  • Assessment and Implementation of Automation Equipment

  • Visualization of Production Line Data

  • Visual Monitoring of Production Tasks & Machinery Status

Internet of Things: Connecting Devices
  • Communication between new and old devices is seamless.
  • Direct Upload of Production Line Data to the Database

 

Data Visualization - Data Collection & Analysis
  • customized data visualization tools
  • Machine data storage for client sharing
  • Built-in dashboard for real-time display
Low-Carbon Manufacturing
  • Smart Meter/Temperature Controller Deployment
  • Analysis of Product Energy Consumption 
  • Evaluation of Equipment Efficiency
  • Data-Driven Optimization
Real Time Monitoring
  • Data Analytics Consulting Services
  • Big data analytics
  • Anomaly Detection in Manufacturing 
 

Channel Presence

Serving Clients​ across

28 Industries​

Accumulated Experience​

40y​

Local Service​

6 locations​

Transactions​

1,000​

 Customers​ per month​

Non-recurring​ Transactions

3,000​ 

Customers​ per year​

Implementation Service Process

Real-Time Factory Monitoring/Data Management: Production Optimization Solution

This system enables the factory's senior management team and on-site supervisors to monitor important indicators such as total workload, job completion status at any time and from any location.

By employing color-coding to indicate the scenario of different equipment, operators may instantly find green (processing), red (malfunction), yellow (unused), and gray (shutdown) without the need for time-consuming inspections at the site. This not only enhances factory management efficiency, but also shortens response times, allowing for quicker reactions to unexpected situations.

Innovative Connecting Devices: Improving Quality and Efficiency in Multinational Equipment Collaboration

Production facilities frequently combine equipment and machinery from many nations and vendors, posing issues in achieving consistent quality. Clients can monitor the operational state of equipment from certain nations or manufacturers in real-time and receive detailed information promptly by implementing machine connection solutions. This enables clients to address difficulties at an early stage, preventing further losses, assuring timely delivery, and lowering cost losses.

Acepillar stands our in the automation field with 40 years of professional experience, positioning ourselves as a trustworthy partner. From being experts in equipment troubleshooting to our present focus on IoT, data analytics, and industrial energy management, we are committed to providing best solutions for our clients.

 

Q&A

How does automation boost manufacturing efficiency?

Automation integration can help not only current production lines but also newly purchased equipment generate production data presentation, as well as real-time monitoring of production tasks and machine operational status, resulting in increased production efficiency.

How do new and old technologies communicate with one another?

Whether your production equipment was purchased 30 years ago or is the most modern machinery purchased this year. Data from the production line can be directly uploaded to the server using communication technologies, giving the most precise data foundation for intelligent production management.

What role does cloud monitoring play in automated manufacturing?

Even if factory managers are not on-site, they can simply connect to the factory's production side for real-time monitoring of production jobs. Furthermore, machine operation status can be checked via cellphones or tablets.

How can big data analytics play a role in automated production?

Using a vast amount of real-time data collected at the device level to find trends, patterns, and insights to help optimize the manufacturing process.

What role do anomalies and production management play in automated manufacturing?

They guarantee that production runs smoothly, that downtime is minimized, and that production goals are met.

How does the implementation of Automation help businesses achieve net-zero emissions?

ESG low-carbon manufacturing is a comprehensive energy management solution aiming at lowering energy costs, monitoring energy usage, and enhancing energy efficiency in order to meet energy-saving and carbon-reduction targets. It can aid in the detection of anomalies, reduce energy usage, lengthen equipment lifespan, and contribute to the resolution of environmental issues, ultimately lowering carbon footprints.

We offer professional evaluations, site surveys, and planning.

Contact us
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Copyright © ACE PILLAR Co., Ltd.

  • Solution
    • Smart Manufacturing
    • Semiconductor process
    • Smart Energy
    • Smart Medical/ Food Manufacturing
    • AIoT
  • Products
    • Motion Control and Monitor
      • IPC
      • Motion Controller
      • CNC Controller
      • PLC
      • HMI
      • Ethernet Solution
      • Remote I/O
      • Static Eliminator
      • Sensor
      • Power Supplier
      • High-Precision Measurement
    • VFD and Servo Drives
      • VFDs and Smart Energy Saving
      • Elevator-Specific Variable Frequency Drive
      • Permanent-Magnet Synchronous Motor
      • Servo Motor
      • Linear Motor
      • DD Motor
      • Slide Module
      • Precision Positioning
    • Mechanical Transmission
      • Reducer
      • Coupling
      • Power Lock
      • Electromagnetic Clutch
      • Safety Brake
      • LED
      • Ball Screw / Linear Guide
      • Ball Bearing​​​​​​​ / Freebear
    • Pneumatic Fluid Components
      • F.R.L Combination
      • Solenoid Valve
      • Fluid Valve
      • Cylinder
      • Liquid Valve
      • Fitting
      • Vacuum Pump
      • Hydraulic
      • Flow Switch
      • Reed Switch
      • Others
    • Robotics and Machine Vision
      • Robotic Arm
      • Machine Vision
    • Strapping Machines and Other Equipment
      • TRANSPAK · A World-Class Strapping Machine Brand
      • Strapping Machine
      • Electric Servo Press
      • Smart Screwdriving System
    • Charging Pile & Energy
    • Software
  • Brand
  • Support
    • RMA
    • Technical Services
    • Warranty
    • Catalog
  • Sustainability Strategy
    • Foreword
      • President’s Message
      • ACE PILLAR's Introduction
      • Sustainable Development
      • Stakeholder Communication
    • Corporate Governance Operation
      • Governance
      • Legal Compliance and Code of Conduct
      • Risk Management
      • Financial Performance
      • Information Security
    • Business Partnership
      • Customer Commitment
      • Supplier Sustainability Management
    • Create Shared Value
      • Employee Overview
      • Learning and Development
      • Human Rights Management
      • Pursuing Happiness in the Workplace
      • Corporate Social Responsibility
    • Sustainable Environment
      • Climate Strategy and Carbon Management
      • Operational Environment Management
    • ESG Report
    • Stakeholder Questionnaire
  • How to Buy
    • Contact Us
    • E-commerce shop
  • About
    • About ACE PILLAR
    • History
    • Investors
    • Human Resources
  • Support
    • News
    • Locations
    • Catalog
  • Others
    • Internal Links
    • Privacy Policy
    • Contact Us
    • Newsletter
  • ACE PILLAR Subsidiary Website
    • Tianjin ACE PILLAR Co., Ltd.
    • Standard Technology Corp.
    • ACE Energy Co., Ltd.
    • BlueWalker GmbH
    • TRANSPAK EQUIPMENT CORPORATION
Language