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Smart Manufacturing for Solar Panels

As the world ramps up its efforts in response to energy limitations and environmental concerns, the worldwide push for solar energy development has greatly raised demand for solar panels. Improving the process stability and dependability of solar panel production is critical for the successful development of green energy.

 

Acepillar's solution integrates the J3 servo drive and the HCQ0-1200-D controller. We can modify the Solar Stringer Layup Machine and check the accuracy of the solar panel manufacturing process.

 

Precision in Solar Stringer Layup process is a hard factor for producing high-quality solar panels. Even minor flaws have the potential to degrade performance and reliability. In this scenario, a professional producer of industrial automation products (Hechuan Technology) works with experts in one-stop smart manufacturing services (Acepillar) to provide a smart production solution for solar panel companies.

The pain points​ and solution

The Solar Stringer Layup Machine and the Mold Feeding Shaft should maintain stable and precise tension.

Ensuring constant and precise tension between the Solar Stringer Layup Machine and the mold feeding shaft is crucial. Achieving closed-loop control involves real-time adjustments to the Solar Stringer Layup Machine speed using simulated input and unwinding algorithms with PID parameter settings. This ensures stability in simulated input values and maintains a consistent film tension.

Solar panel manufacturing consumes a lot of energy.

Multi-axis bus systems achieve a dynamic balance between energy feedback and consumption, resulting in power savings.

Servo machines are frequently huge and require a large footprint.

The J3 integrated servo is designed with high power density in a small volume. When compared to standard servo machines, it saves 40% of space in a four-in-one configuration and 50% in a six-in-one configuration.

Complex factory wiring that is difficult to maintain

The J3 integrated servo's multi-unit integrated design simplifies wiring significantly. Since only two network cables are required for connection, the wiring is simplified and easier to maintain.

Diagram

The collaboration between industrial automation experts at Hechuan Technology and smart manufacturing services provided by Acepillar emphasizes a commitment to offering tailored solutions for solar panel companies. Recognizing the significance of stable tension in the Solar Stringer Layup Machine and the Mold Feeding Shaft, Acepillar's approach employs closed-loop control mechanisms, utilizing real-time adjustments and sophisticated algorithms to maintain a consistent film tension and optimize the manufacturing process.

We offer professional evaluations, site surveys, and planning.

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Copyright © ACE PILLAR Co., Ltd.

  • Solution
    • Smart Manufacturing
    • Semiconductor process
    • Smart Energy
    • Smart Medical/ Food Manufacturing
    • AIoT
  • Products
    • Motion Control and Monitor
      • IPC
      • Motion Controller
      • CNC Controller
      • PLC
      • HMI
      • Ethernet Solution
      • Remote I/O
      • Static Eliminator
      • Sensor
      • Power Supplier
      • High-Precision Measurement
    • VFD and Servo Drives
      • VFDs and Smart Energy Saving
      • Elevator-Specific Variable Frequency Drive
      • Permanent-Magnet Synchronous Motor
      • Servo Motor
      • Linear Motor
      • DD Motor
      • Slide Module
      • Precision Positioning
    • Mechanical Transmission
      • Reducer
      • Coupling
      • Power Lock
      • Electromagnetic Clutch
      • Safety Brake
      • LED
      • Ball Screw / Linear Guide
      • Ball Bearing​​​​​​​ / Freebear
    • Pneumatic Fluid Components
      • F.R.L Combination
      • Solenoid Valve
      • Fluid Valve
      • Cylinder
      • Liquid Valve
      • Fitting
      • Vacuum Pump
      • Hydraulic
      • Flow Switch
      • Reed Switch
      • Others
    • Robotics and Machine Vision
      • Robotic Arm
      • Machine Vision
    • Strapping Machines and Other Equipment
      • TRANSPAK · A World-Class Strapping Machine Brand
      • Strapping Machine
      • Electric Servo Press
      • Smart Screwdriving System
    • Charging Pile & Energy
    • Software
  • Brand
  • Support
    • RMA
    • Technical Services
    • Warranty
    • Catalog
  • Sustainability Strategy
    • Foreword
      • President’s Message
      • ACE PILLAR's Introduction
      • Sustainable Development
      • Stakeholder Communication
    • Corporate Governance Operation
      • Governance
      • Legal Compliance and Code of Conduct
      • Risk Management
      • Financial Performance
      • Information Security
    • Business Partnership
      • Customer Commitment
      • Supplier Sustainability Management
    • Create Shared Value
      • Employee Overview
      • Learning and Development
      • Human Rights Management
      • Pursuing Happiness in the Workplace
      • Corporate Social Responsibility
    • Sustainable Environment
      • Climate Strategy and Carbon Management
      • Operational Environment Management
    • ESG Report
    • Stakeholder Questionnaire
  • How to Buy
    • Contact Us
    • E-commerce shop
  • About
    • About ACE PILLAR
    • History
    • Investors
    • Human Resources
  • Support
    • News
    • Locations
    • Catalog
  • Others
    • Internal Links
    • Privacy Policy
    • Contact Us
    • Newsletter
  • ACE PILLAR Subsidiary Website
    • Tianjin ACE PILLAR Co., Ltd.
    • Standard Technology Corp.
    • ACE Energy Co., Ltd.
    • BlueWalker GmbH
    • TRANSPAK EQUIPMENT CORPORATION
Language