Acepillar's Smart Manufacturing Solution
Taiwan's textile sector was a driving force in early economic growth. However, it has recently experienced obstacles such as rising wages and a labor shortages. Taiwan's large-scale textile companies are gradually moving their focus to the research and development of high-value functional clothing. Color accuracy in textile products is becoming more and more crucial.
To assure color correctness and fulfill consumer expectations, there has been a transition away from depending primarily on the experience of trained staff and visual inspections. This time, Acepillar has offered a smart manufacturing solution. Epson Vision Guide software , together with Delta Electronics' Variable Frequency Drive for temperature management, addresses color quality instability caused by on-site temperature and humidity variations. The Epson Vision Guide not only overcomes these problems, but also collects data for real-time monitoring of the manufacturing process and continuous remote monitoring of product quality.
Reversing the challenges given by labor-intensive and complex processes to produce higher-value products and experiencing the industrial transformation towards sector 4.0 has been the major trend in the textile sector over the last decade.
Diagram
The monitoring of temperature control for dyes and speed information of the finished product using the "Delta Variable Frequency Drive ME300 Series," coupled with automated process control via the SA2 PLC controller has embraced a shift toward automation. Furthermore, the integration of EPSON robotic arms and the EPSON spectral vision technology has decreased manual labor for loading and unloading on the turntable while guaranteeing precise control over color quality through displayed data.
Finally, the Acepillar Smart Manufacturing Management System are used to create a Enterprise Data & Analytics "War Room". This includes analyzing machine use, operating rates, and the quality yield of color inspections on the manufacturing line, with the goal of eventually attaining digital color calibration.
The pain points and solution
Epson Spectral Camera Vision Applications
Acepillar provides a comprehensive Total Solution that seamlessly connects multiple brands and products. We specialize in precise temperature and speed control for machines, building on our extensive experience with a variety of equipment.
When the factory's many manufacturing operations use "visualization," information is easily turned into useable data. We play an important part in maintaining an efficient human-machine interface in the manufacturing environment. We actively collect real-time data, automatically identify product issues, increase product output, and contribute to the seamless implementation of smart manufacturing procedures.
