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Revolutionizing Precision: The Delta Smart Screwdriving System

A Technological Leap in Screw Assembly Efficiency

Life has a small screw that no one sees in every part of it. Every day, we depend on them. It doesn't matter if they're small screws in our phones or big ones in factories and cars. Putting screws together has always needed a lot of manual work. Because screws come in different shapes, sizes, and materials, the force needed to tighten them also changes.

 

How can people be sure that screws are tightened correctly? As the first step, it's very important to place the screws correctly and tighten them down. In the next step, it's very important to use the right amount of force and put it exactly where it needs to be during the tightening process. To improve quality and keep damage to a minimum, force must be carefully chosen and placed. Precision use of the screw that seems so small can make it work very well.

Diagram

Delta Electronics has created The Delta Smart Screwdriving System which includes the SACRA robot, a visual system, and an electric lock module. This method fixes common problems with electronic screw locking tools, like screws not being tightened enough or being misaligned.

 

With its fourth axis, the "SCARA robot" optimizes screw-locking. It increases efficiency by removing one U-shaped rotational axis and replacing it with an electric lock module, which provides high precision and consistency. Users can simply control both the robot and the electric screw-locking mechanism using the visual system.  This unified design promotes efficient drive and control systems, as well as compact wiring to conserve space. The usage of a universal transmission link enables flexible pairing with various visual modules. Mobile phones and tablets provide user-friendly adjustments, enabling flexible mixed-line production.

It features non-sensor adaptive control. This can adjust for differences in component and hole positioning.

The pain points​ and solution

Excessive downward pressure might damage the material, while insufficient fitting force can cause slippage.

Built-in sensors continuously monitor the downward pressure, adjusting for the robotic arm's feed quantity in order to minimize airlocks, apply torque lockout, and improve precision.

Using manual eye location for instructional purposes can result to incorrect placement.

Integrating a vision system with automatic hand-eye correction adjusts for location errors.

The user interface requires a long learning period, which limits real-time awareness of the production process.

Implementing real-time torque monitoring with a visual interface allows for the upload of real-time locking data to a cloud platform for recording. Setting up the locking process information improves the locking yield over time.

Acepillar's Intelligent Automation Control and The Delta Smart Screwdriving System

The Delta Smart Screwdriving System offers a comprehensive solution for screw-tightening processes. It seamlessly integrates key technologies such as servo motors, torque detection, and software control, drawing upon Delta's extensive manufacturing expertise. The system is designed to meet the precision and quality requirements across a range of scenarios.

 

Utilizing cloud platforms to record real-time locking data, parameterize locking process information, and consistently enhance locking yield, Acepillar stands as a trusted partner with over 40 years of industry expertise in intelligent automation control. Recognized and praised by Delta Electronics, Acepillar has earned its reputation through extensive collaborations with both local and international partners, making it a compelling choice for those seeking a proven and reliable collaborator in the field.

We offer professional evaluations, site surveys, and planning.

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Copyright © ACE PILLAR Co., Ltd.

  • Solution
    • Smart Manufacturing
    • Semiconductor process
    • Smart Energy
    • Smart Medical/ Food Manufacturing
    • AIoT
  • Products
    • Motion Control and Monitor
      • IPC
      • Motion Controller
      • CNC Controller
      • PLC
      • HMI
      • Ethernet Solution
      • Remote I/O
      • Static Eliminator
      • Sensor
      • Power Supplier
      • High-Precision Measurement
    • VFD and Servo Drives
      • VFDs and Smart Energy Saving
      • Elevator-Specific Variable Frequency Drive
      • Permanent-Magnet Synchronous Motor
      • Servo Motor
      • Linear Motor
      • DD Motor
      • Slide Module
      • Precision Positioning
    • Mechanical Transmission
      • Reducer
      • Coupling
      • Power Lock
      • Electromagnetic Clutch
      • Safety Brake
      • LED
      • Ball Screw / Linear Guide
      • Ball Bearing​​​​​​​ / Freebear
    • Pneumatic Fluid Components
      • F.R.L Combination
      • Solenoid Valve
      • Fluid Valve
      • Cylinder
      • Liquid Valve
      • Fitting
      • Vacuum Pump
      • Hydraulic
      • Flow Switch
      • Reed Switch
      • Others
    • Robotics and Machine Vision
      • Robotic Arm
      • Machine Vision
    • Strapping Machines and Other Equipment
      • TRANSPAK · A World-Class Strapping Machine Brand
      • Strapping Machine
      • Electric Servo Press
      • Smart Screwdriving System
    • Charging Pile & Energy
    • Software
  • Brand
  • Support
    • RMA
    • Technical Services
    • Warranty
    • Catalog
  • Sustainability Strategy
    • Foreword
      • President’s Message
      • ACE PILLAR's Introduction
      • Sustainable Development
      • Stakeholder Communication
    • Corporate Governance Operation
      • Governance
      • Legal Compliance and Code of Conduct
      • Risk Management
      • Financial Performance
      • Information Security
    • Business Partnership
      • Customer Commitment
      • Supplier Sustainability Management
    • Create Shared Value
      • Employee Overview
      • Learning and Development
      • Human Rights Management
      • Pursuing Happiness in the Workplace
      • Corporate Social Responsibility
    • Sustainable Environment
      • Climate Strategy and Carbon Management
      • Operational Environment Management
    • ESG Report
    • Stakeholder Questionnaire
  • How to Buy
    • Contact Us
    • E-commerce shop
  • About
    • About ACE PILLAR
    • History
    • Investors
    • Human Resources
  • Support
    • News
    • Locations
    • Catalog
  • Others
    • Internal Links
    • Privacy Policy
    • Contact Us
    • Newsletter
  • ACE PILLAR Subsidiary Website
    • Tianjin ACE PILLAR Co., Ltd.
    • Standard Technology Corp.
    • ACE Energy Co., Ltd.
    • BlueWalker GmbH
    • TRANSPAK EQUIPMENT CORPORATION
Language