Meeting Market Demands: Versatility in Dumpling Production
Advancing QCD Management in the Food Industry through Automation
With rapid economic expansion and rising living standards, precision in every step of food processing, from raw material intake to product shipment, is essential. Demographic shifts, labor shortages, and industrial restructuring are forcing the food processing industry to change. Automation for detection and process optimization helps the sector increase productivity, overcome environmental constraints, and produce tastier, healthier, and safer food. This strategic evolution meets consumer needs and helps the food processing industry move to smart production, opening new corporate growth opportunities.
How did Acepillar effectively adopt "QCD Management" in a dumpling factory? The Liming gearbox is used in conjunction with Delta servo drives and Delta servo motors. Furthermore, Delta's DIAView system is critical for gathering equipment status information, integrating data, and enabling real-time data transmission. Equipped with high-performance PAC industrial computers, efficiently oversees the factory's entire production lines, ensuring perfect control over both the quality and quantity of each dumpling produced.
Quality : includes ensuring the fullness of the dumpling contents and the distinctive sealing wrinkles, which just like the hand-made dumplings. The automated quality inspection examines and identifies defective dumplings.
Costs : Optimizing gearboxes and production line layouts recovers extra dough during cutting, decreasing material waste and labor costs. This enables personnel, particularly in times of labor shortages, to contribute more value and develop better food value.
Delivery : Using servo-driven control and administration to make sure that production amounts are correct and delivery times stay stable. This keeps unexpected delays and wrong quantities from happening, so inventory management works well without having to do hand counts.
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The pain points and solution
Navigating the Complexities of Trustworthy Food Manufacturing
Being a trustworthy food factory entails more than just delivering orders; it also demands continual equipment improvements and building client trust through a variety of benefits. Adapting quickly to market needs and achieving automation, efficiency, and safety standards while continually saving labor and lowering material consumption contribute to a "smarter" operation—a essential key for success in the era of intelligent automation trends.
Acepillar has 40 years of experience and a solid reputation in the industry. Approved and recognized internally by domestic and international manufacturers, the company has accumulated industry expertise and competences through long-term partnerships with partners worldwide. Contact us right now; we can assist you with improving your automation and manufacturing processes, improving product quality, lowering costs.
※ This system is developed for the food processing industry, especially generating items like as dumplings and buns that require dough filling and folding. Acepillar has a long history of introducing biotechnology and food processing technologies. Please contact us to learn more about how we might help you.
