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Ensuring Safety: Temperature Alarms and Automated Shutdown Protection in Manufacturing

Ensuring Safety: Temperature Alarms and Automated Shutdown Protection in Manufacturing

In the era of Industry 4.0, the manufacturing industry is undergoing tremendous transition, continually seeking more intelligent and efficient solutions to improve production efficiency and maintain equipment reliability. Maintaining excellent quality and stability is especially difficult for makers of high-precision equipment. Precision temperature control and monitoring become critical in such instances, especially for extrusion equipment, which must prevent essential parts from overheating to assure product quality.

 

Rising Corporation has successfully implemented the Delta DTM series temperature control modules by integrating them into a temperature monitoring system. This interface offers seamless interaction with the higher-level control system, allowing for early alerts and encouraging timely repair solutions to prevent component damage.

 

Diagram

The pain points​ and solution

Temperature alarms and automated shutdown protection are required when motor temperatures reach dangerous levels.

These capabilities shut down equipment automatically when motor temperatures exceed the safe range or persist. Relevant data is also uploaded to the central host.

Installing sensors is difficult due to complex measurement components.

DTM series modules include base unit, measurement, IO, and expansion cartridges. A fully expanded DTM group can manage 64 temperature points with a single main unit, seven measurement extension modules, and eight IO expansion modules.

Multiple DTM groups connected via RS-485 or Ethernet can control over 1,000 temperature points, forming a robust monitoring group that safeguards all components.

Looking ahead, our goals include recording and forecasting the main reasons for errors.

This solution aims to improve equipment management, forecast possible problems, optimize the manufacturing process, align with market expectations, and, ultimately, boost customer's competitiveness.

A user-friendly human-machine interface that displays diverse monitoring data.

It has a variety of connectivity connectors and a touchscreen display that allows operators to configure parameters intuitively. Furthermore, flexible editing software allows customers to flexibly change the required presentation screens based on different application circumstances.

To lower operational expenses, ease of installation and maintenance is also a concern.

This solution provides external switch settings for communication protocols and addresses, making it simple for customers to install and maintain the system.

Ace Pillar has been at the forefront of assisting customers with industry upgrades, smart automation, and green energy solutions for almost 40 years. Their experience includes the development of automation manufacturing and green energy solutions. As industry leaders, they succeed across different equipment and bring great technological prowess for a smarter, greener future.


 

We offer professional evaluations, site surveys, and planning.

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Copyright © ACE PILLAR Co., Ltd.

  • Solution
    • Smart Manufacturing
    • Semiconductor process
    • Smart Energy
    • Smart Medical/ Food Manufacturing
    • AIoT
  • Products
    • Motion Control and Monitor
      • IPC
      • Motion Controller
      • CNC Controller
      • PLC
      • HMI
      • Ethernet Solution
      • Remote I/O
      • Static Eliminator
      • Sensor
      • Power Supplier
      • High-Precision Measurement
    • VFD and Servo Drives
      • VFDs and Smart Energy Saving
      • Elevator-Specific Variable Frequency Drive
      • Permanent-Magnet Synchronous Motor
      • Servo Motor
      • Linear Motor
      • DD Motor
      • Slide Module
      • Precision Positioning
    • Mechanical Transmission
      • Reducer
      • Coupling
      • Power Lock
      • Electromagnetic Clutch
      • Safety Brake
      • LED
      • Ball Screw / Linear Guide
      • Ball Bearing​​​​​​​ / Freebear
    • Pneumatic Fluid Components
      • F.R.L Combination
      • Solenoid Valve
      • Fluid Valve
      • Cylinder
      • Liquid Valve
      • Fitting
      • Vacuum Pump
      • Hydraulic
      • Flow Switch
      • Reed Switch
      • Others
    • Robotics and Machine Vision
      • Robotic Arm
      • Machine Vision
    • Strapping Machines and Other Equipment
      • TRANSPAK · A World-Class Strapping Machine Brand
      • Strapping Machine
      • Electric Servo Press
      • Smart Screwdriving System
    • Charging Pile & Energy
    • Software
  • Brand
  • Support
    • RMA
    • Technical Services
    • Warranty
    • Catalog
  • Sustainability Strategy
    • Foreword
      • President’s Message
      • ACE PILLAR's Introduction
      • Sustainable Development
      • Stakeholder Communication
    • Corporate Governance Operation
      • Governance
      • Legal Compliance and Code of Conduct
      • Risk Management
      • Financial Performance
      • Information Security
    • Business Partnership
      • Customer Commitment
      • Supplier Sustainability Management
    • Create Shared Value
      • Employee Overview
      • Learning and Development
      • Human Rights Management
      • Pursuing Happiness in the Workplace
      • Corporate Social Responsibility
    • Sustainable Environment
      • Climate Strategy and Carbon Management
      • Operational Environment Management
    • ESG Report
    • Stakeholder Questionnaire
  • How to Buy
    • Contact Us
    • E-commerce shop
  • About
    • About ACE PILLAR
    • History
    • Investors
    • Human Resources
  • Support
    • News
    • Locations
    • Catalog
  • Others
    • Internal Links
    • Privacy Policy
    • Contact Us
    • Newsletter
  • ACE PILLAR Subsidiary Website
    • Tianjin ACE PILLAR Co., Ltd.
    • Standard Technology Corp.
    • ACE Energy Co., Ltd.
    • BlueWalker GmbH
    • TRANSPAK EQUIPMENT CORPORATION
Language