DIASPC Statistical Process Control System

DIASPC (Statistical Process Control System) collects various data in the production line in real time, using statistical methods and inspection rules to monitor the manufacturing process capabilities, sends early alarms of anomalies to control and enhance product quality, and complies with IATF16949 international standards.
DIASPC is suitable for a variety of industries, helps the factory become more familiar with its quality situation, and at the same time provides direction for future optimization.

Product Introduction

Immediately sends alarms to help users quickly eliminate anomalies in the production line

• Sends e-mails in real time to notify relevant personnel of anomalies with user-defined inspection rules
• Applies OCAP (Out of Control Action Plan) to quickly assist troubleshooting and reports the status of problem handling based on the SOP
• Collects various measurement data in real time and applies statistical methods and inspection rules to monitor the manufacturing process

When an alarm occurs, the user remotely receives the alarm and the related information in real time. The user can view the chart and take further actions

OCAP (Out of Control Action Plan) helps users quickly and sequentially eliminate anomalies

Provides a variety of charts and reports for users to quickly focus on problems

• Multi-dimensional analysis of data to help users focus on  problems

• Various control charts and inspection rules to effectively monitor the manufacturing process

• Provides three monitoring tools: alarm mail, monitoring dashboard, and alarm board to control quality events in real time

• Provides a GR&R (Gauge Repeatability and Reproducibility) function to evaluate the reliability of the measured data for convenient auditing and establishes a reliable, stable, and accurate system

Draws control charts and exports related reports in real time to assist users in multi-dimensional analysis of anomalies

The alarm board for the entire factory can quickly integrate the anomalous information and reply status

Centralized data management and quick integration with other (e.g., MES) systems

• Collects data and manages it in one database to enhance opening charts and querying performance
• Collects data from many sources and provides users with multiple methods, such as manually-add, batch-import and auto-collect
• Provides standard interfaces to help users quickly integrate with other systems

Fast integration with various systems and equipment for real-time monitoring 

Applications

Small and medium-sized machine assembly, optoelectronic panels and materials, semiconductors, solar energy, electronic components, electronics/appliance assembly, chemical, and PCB manufacturing